SUGGESTED INDIVIDUAL SHIELD PREPARATION
STANDARD METHOD UTILIZING COMMERCIAL TYPE SHIELD EXTRACTION TOOL (SEE SKETCH BELOW)
STEP 1: REMOVE OUTER WIRE JACKET, TO EXPOSE SHIELD, IF APPLICABLE TRIM TO LENGTH SEE APPROPRIATE ASSEMBLY PROCEDURE.
STEP 2: INSERT WIRE LEAD INTO TOOL AND SLIDE TUBE TIP UNDER SHIELD
STEP 3: SLIDE TUBE UNDER SHIELD TO DESIREED DEPTH (1.00" MINIMUM DEPTH) TRIM LENGTH AND BREAK OUT TUBE TIP BY BENDING WIRE.
STEP 4: AFTER TUBE TIP HAS BEEN EXPOSED DEPRESS PLUNGER TO ACTIVATE WIRE EXTRACTION
STEP 5: PULL WIRE OUT OF SHIELD AND STRAIGHTEN. FOLD BACK SHIELD PIGTAIL AND FLATTEN BY HAND.
ALTERNATE METHOD USING TYPICAL PICK TOOL (ANY POINTED BLUNT INSTRUMENT)
STEP 1: INSTALL ITEMS 1 AND 2 ON CABLE BUNDLE PRIOR TO "PREPPING" SHIELDS. INSURE THAT THAT ALL HARD WARE ORIENTATION IS AS SHOWIN IN FIGURE 2. CHECK RINGS TO INSURE THAT THE LARGER OF THE TWO RINGS IS CLOSEST TO ITEM 4. PUSH ITEMS 1 AND 2 UP THE CABL BUNDLE OUT OF THE WAY STEP 2: PREPARE INDIVIDUAL SHIELDS
STEP 3: BRING ITEM 2 DOWN AND THE CABLE BUNDLE TO A POSITOIN RELATIVE TO THE POINT AT WHICH THE LEADS BREAK OUT OF THE SHIELD. DRESS THE SHIELD PIGTAILS EVENLY AROUND THE PREIPHERY OF ITEM 2 AS SHOWN IN FIGURE 3 AND 4 USING SPOT TIE OR TAPE TO MAINTAIN THE SHIELD ORGANIZATION AS SHOWN IN FIGURE 4
STEP 4: BRING ITEM 3 UP THE CABLE BUNDLE TO THE POINT AT WHICH IT SEATS ON THE SHIELD AS DRESSED OVER ITEM 2 SEE FIGURE 5. AT THIS POINT OF ASSEMBLY THE SHIELD PIGTAILS MAY BE LEFT INTACT AND DRESSED BACK OF THE CABLE BUNDLE SHOWN IN FIGURE 5
STEP 5: INSTALL ITEM 4 ON THE CABLE BUND AND MOVE IT UP THE BUNDLE UNTIL IT IS SEATED OVER ITEM 3 AS SHOWN IN FIGURE 5 MOVE ITEM 1 DOWN THE BUNDLE UNTIL IT ENGAGES WITH ITEM 4. THREAD ITEM 4 INTO ITEM 1 HAND TIGHT. USING THE WRENCH FLATS, HOLD ITEM 1 AND TIGHTEN ITEM 4 TO 30 INCH POUNDS MIN TO 60 INCH POUNDS MAX. THE COMPLETED ASSEMBLY WILL BE AS SHOWN IN CUT AWAY VIEW, FIGURE 6